Zf 5hp18 transmission repair manual pdf free online this manual contains precise details of how to repair the complete transmission. With 17 skus to choose from and more on the way sonnax has your back when you need a topquality valve body for your rebuild. Earlier models are assembled with the accumulator pistons next to the pucks towards the outside of the valve body housing and have an empty bore opposite of the. Parkers transmission repair kits allow you to shift into gear with original equipment seal technology.
Zf4hp2224 series, model e7, 5 solenoid valve body found in various vehicles. The 6t706t75 valve body operates very much like the 6l806l90 rear wheel drive valve body. To do this, put measuring bar 5p01 000 330 on the edge of the cylinder for brake f. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf 6hp21 6hp28 rebuilt, updated transmission valve body.
Refer to figure 108 for lower rear valve body exploded view and identification of valves. I would like to keep this thread on course, but of. I would have liked to see both of these in the rebuild kit. A lot of little parts but well try to keep them in order. For 40 and 41 series transmissions, this kit cannot be used in. New check valves come in the rebuild kit and should be replaced with every rebuild. At these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. Page 175 21 304 automatic transmission 48re valve body continued 5 install retainer, spring, limit valve, and 23 e verify that spring and eclip are properly throttle plug from limit valve housing. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf.
Refer to figure 107 for lower front valve body exploded view and identification of valves. Since some bodytrim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first. Of specific breakdowns can identify problems with the pump and seals. The choice to rebuild or replace the transmission valve body entirely isnt one size fits all. Rebuild packing gland set based according to the drawing. Transmission service repair manuals pdf online download. Align each bolt hole in valve bodies with gaskets and plate. The detailed instructions below correlate to the quick guide steps. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Mechatronic and valve body are only available as complete servicemechatronic. Toyota a40 series, volvo bw55, aw707172 rwd toyota a40 series the toyota transmission i.
Refer to figure 112 for channel plate screen location on the upper. Well take our transmission valvebody completely apart and check out every last valve before cleaning it all and reassembling. Full manual torqueflite a904 automatic transmission. Place lower valve body on upper valve body with plate and gaskets. Make sure you are using the latest design for your application. The large one came in the valve body kit and happened to fit but i had to buy the small one. During engine braking, this valve supplies the line pressure to the low coast brake reducing valve.
Torque converter regulator valve torque converter modulator valve coast clutch shift valve thermostatic bypass valve converter relief valve anyone of these valves can cause a tcc failure. Aisinwarner aw5550sn valve body replacement in 2002 v70xc overview. Shift kit,valve body kits,42rle 41te transmission valve body kit. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications. It uses a microcomputer as a control unit to judge running conditions including throttle opening rate and vehicle speed, then it sets the shifting point in the optimum timing so that best driving performance can be achieved. Zf4hp18flefla transaxle, found in audi and porsche. It is advisable to change oil more often and not later than after 4550 thousand kilometers. I assemble the valvebody on to the trans to finish. They incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild complete. Information about rebuild transmission u660e, u760e. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. Six years after the appearance of a first modification transmission zf 4hp22 received a fully electronic control unit. Ensure the correct location of the valve body in the housing. Caution do not allow valve body plate to separate from upper.
Lower valve body check valve locations use the following illustration for check valve with spring and piston locations. Zf 4hp22 transmission repair manual pdf epcatalogs. Click on a part number to view part variations, pricing, and availability. Please measure the clearance according to the repair manual and select the required spare part from the table. Upper valve body, valve body disassembly bolt locations figure 3 d d d d d d a b b b b b b c c c c e g g g g g g g f e e h a750 series valve. Valve piston is included with the rebuild kit and must be replaced for proper valve. Vbxx kit oversize pressure regulator valve requires t ool a604. A500 40rh 42re 42rh 44re transmission valve body kit, transgo shift kit. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i. Install the valve body and related components to the transmission case. The valve body is located by a dowel on the main housing and will not always drop. The components in this kit are all related to the valve body. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit, free shipping on sonnax zf66r60zip sonnax zip kit valve body rebuild kit.
Lower valve body the valve bodies are not interchangeable. The screws that secure the valve body to the transmission have larger heads than the other valve body screws. Basically a bent scriber, just hook them out, you need new ones when you rebuild. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. This is an update to the previously published procedure. Sonnax transmission parts for chrysler 42rle applications. The ford 5r55s and 5r55w transmissions are both very similar in design to the ford 5r55n transmission and use electronic shift controls. Sonnax zf66r60zip sonnax zip kit valve body rebuild kit. Zf 5hp24 automatic transmission spare parts catalog table. The last rubber seal at the back end of the box is sometimes an angled one.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Aisinwarner aw5550sn valve body replacement in 2002 v70. Remanufactured valve bodies by sonnax the industry leader. Install and finger tighten bolts in upper valve body.
It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Controlling the jatco re5r05a for line pressure, shifting, and lockup control. So ive had to rebuild my transmission because it was leaking. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. In some cases, there are problems in the valve body. Ford ax4n atsg automatic transmission service group. The modification with the valve body type 9 and 4 solenoids is the most common in repair, while earlier series with 5solenoids in the valve body are considered to be a rarity. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. Vacuum testing will allow you to identify the areas that are worn.
Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. Information about rebuild transmission zf 4hp22 4hp24 an automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. I go over critical areas as well as tightening torques of the valvebody. This is part 16 and shows how to rebuild the valve body this series is available on dvd, check this link for info. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog.
I have performed this procedure twice, first on my 2002 v70 xc and later on my 2002 v70 t5. Gm 6t404550 gf6 gen i concerns and repair techniques. Not sure if its right for your vehicle x5 20102011 l4 2. To screw on or unscrew valve body or actuator, use an openend wrench, never a pipe wrench. Automatic transmission valve body repair jf402e jf405e. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. The case body for the 68rfe and the 45rfe are the same. Upgrades early 33 design valve body to later specifications.
Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. The future is now part 5 of 5 figure 1 bby steve garretty steve garrett w. Instruction manual lkb automatic or manual butterfly valve. Valve body wear is common in all the gm 6 speed applications including the 6t40. In rare cases, the solenoid and the valve body get out of order, and to repair at u660e you should replace all these elements. Another common breakdown for this modification of transmission is the appearance of oil leaks out of valve body cover. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring.
A500 40rh 42re 42rh 44re transmission valve body kit,transgo. Service technical bulletin jaguar repair information. When rebuilding a pi5 that utilizes the brass cast body the a4. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. One bolt different from the bmw writeup from memory but follow the rave.
A similar valve body will bolt to a gm, volvo, saturn, nissan, saab, opel or renault. Adjusts the line pressure and produces the constant pressure pilot pressure required for shifting. This modification has established itself as a highly reliable transmission. May 25, 20 there are already a number of threads on the forum discussing the zf 4hp22. Zf5hp24 parts whatever it takes transmission parts. Kyle explains what a valve body is, components and basic theory of how it works in the 6r80. The 555051sn is installed into a multitude of vehicles and there will be variations to the unit and this data. Transmission repair manuals f4a41 f4a42 f5a51 f4a51. The zf 4hp24 unit is a failsafe and massive transmission, constructed with.
Multiple warehouse locations in las vegas and the east coast gets you transmission parts fast. Tanner transmissions utilizes an answermatic machine to test the valve bodys performance. This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22. The aw3040le is a 4speed fully automatic transmission. An introduction to the 68rfe instructions for rebuild. This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf. We are closely monitoring all updates and taking precautions. The detailed steps below correlate to the quick guide steps. Oct 29, 2016 in this video, im working on a 1998 jaguar from our local dealership. The biggest difference is the 68rfe has a bigger bell. Sonnax jatconissan jf011e re0f10a valve body layout. Never touch the coupling between the valve body and the actuator if compressed air is. Zf 5hp24a automatic transmission spare parts catalog table.
Cobra transmission is designated as an essential business by florida and thus open and shipping product. Built with timetested, industrytrusted parts and expertise only sonnax can deliver, robust vbt 8000 testing guarantees oe performance from these valve bodies. Turbo action competition cheetah valve bodies provide full manual shifting with extreme, positive shifts for maximum et gains. Sonnax transmission parts for zf zf5hp19 applications. Automatic transmission ew general information 23a03 general information 1 the combination of highestprecision electronic and mechanical technology heralds a new era in automatic transmission performance. The bolt pattern on the bell is different on the 68rfe and it has a cutout for similar diesel application. Compact size of needed to use of that gearbox on a compact car that in the engine compartment have a minimum of space. Ford ax4n atsg automatic transmission service group pdf free online. Such has been achieved through the use of special clutches and reducing valve body size. Delays in movements in the valves in the valve body, or leaks can cause shifting problems in your transmission. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Toyotalexus a750ef, a760efh, a761e, a960ef, ab60ef. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Remove the larger headed screws only 17 of m6 x 60 and 5 of m6 x 30.
Isuzu transmission aw3040le model workshop manual pdf. Zf 5hp24 automatic transmission spare parts catalog. For the overhaul of 6dct450 it is common to replace solenoids in order to solve problems with the valve body. Valve body parts 750f valve body, rebuilt various details required 89on 1 a606. The answermatic injects atf into the valve body while it is operated in the machine.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Some hold the valve body on to the gearbox, and some hold the valve body together. Pdf repair instruction contains the procedure for repair work on the complete and mainenance transmission zf series zf 6hp19, 6hp26, 6hp32. Information about rebuild transmission f4a41 f4a42 f5a51 f4a51 to simplify repairs of automatic transmission f4a51 it is necessary to use special repair kits that allow you to easily fix any problems. On the right is a hammer driver, a manual impact wrench that you hit with a. In this case, the repair of modified automatic transmission re5r05a was to valve body installation and the use of new rubberized pads the gear change unit. Isuzu transmission aw3040le model workshop manual pdf free online.
Transmission repair manuals u660e, u760e instructions. Valve spring was removed from the valve body, four of the vfs solenoid dampers were eliminated, and the feed holes in the spacer. Jul 23, 2012 valve body assembly of a zf 5hp19 automatic transmission. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Valve body kit automatic transmission parts standard transmission parts transfer case parts automatic transmission parts standard transmission parts transfer case parts tools custom fields wheel hubs shift kits, transmission coolers. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Ford 5r55s ford 5r55w atsg automatic transmission service group pdf free online. This is part 3 of 3 videos that i will do on the subject. U660e transmission pdf manuals download scheme u660e catalog. If you are replacing the valve body or using some parts for interchange, make sure you identify the year of the valve body. Sonnax transmission products catalog canada wide parts. However ive decided to start a new one which sticks to recording the process of preparing and installing a 4hp22 in a rover p6b, for the future easy reference of all.
The difference between 4hp22 and 4hp24 modifications lies in frictions and steel discs in packages. This is what it took for me to get the stator shaft screws out of the pump. Transmission repair manuals a4cf1, a4cf2 instructions. Information about rebuild transmission a4cf1, a4cf2 a special feature automatic transmission a4cf1 is its compact size. They eliminate passing gear linkage and vacuum modulator hookups. Instructions for replacing internal parts on the soritpi valve. Replacement of the filter with atf is a typical repair procedure recommended for maintenance of wd powershift transmissions. Ax4n automatic transaxle is a four speed unit with total electronic controls and is designed for operation in a transverse powertrain for front wheel drive vehicles. Please expect some delays in shipping due to the coronavirus covid19. A1 dismantling and assembly work is described in the correct order. Removing the other screws will cause the valve body to separate.
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